DIPTI METAL INDUSTRIES
DIPTIINOX® ER219 TIG Rod (AWS A5.9): Premier Manufacturer & Exporter of High-Strength Nitrogen-Strengthened Filler Metals
Dipti Metal Industries is a Leading ER219 TIG Rod Manufacturer and High-Strength Stainless Steel Welding Wire Exporter in Mumbai, India, providing high-performance AWS A5.9 ER219 GTAW filler metal under the DIPTIINOX® brand. ER219 (UNS S21980) is a nitrogen-strengthened, high-manganese austenitic stainless steel wire designed for welding base metals like Nitronic 40 (21-6-9). This grade is renowned for offering approximately double the yield strength of common 300-series stainless steels while maintaining exceptional toughness at cryogenic temperatures and superior resistance to high-temperature oxidation. As a specialized Stainless Steel TIG Rod ER219 Supplier, we ensure our rods meet the rigorous demands of aerospace hydraulic systems and high-pressure chemical processing industries globally.
DIPTIINOX® ER219: Nitrogen-Strengthened Filler for Critical Environments
The AWS A5.9 ER219 TIG Rod represents a significant leap in austenitic stainless steel performance. By utilizing high manganese (8.0-10.0%) and nitrogen (0.15-0.40%), ER219 achieves mechanical properties that standard filler metals like ER308L simply cannot match. It is designed to weld 21Cr-6Ni-9Mn base metals, popularly known by the trade name **Nitronic 40**. The addition of nitrogen significantly increases the strength and resistance to pitting corrosion, while the manganese ensures a fully stable austenitic structure. This makes it a critical component for applications requiring high weight-to-strength ratios, such as in aerospace hydraulic tubing and marine hardware. Dipti Metal Industries specializes in the manufacturing of high-purity ER219 rods that offer excellent arc stability and puddle control for precision welding.
Key Features, Benefits, and Conformances of ER219 TIG Rods
Key Features & Service Performance (As per Datasheet)
- Extreme Strength: Offers nearly 2x the yield strength of Type 304 stainless steel.
- Nitrogen Strengthened: Uses interstitial nitrogen for enhanced mechanical properties.
- Temperature Range: Maintains high strength from cryogenic temperatures up to 870°C (1600°F).
- Corrosion Resistance: Excellent resistance to high-temperature oxidation and marine corrosion.
- Non-Magnetic: Remains fully non-magnetic even after severe cold working or welding.
International Conformances and Quality
- Form: Precision Cut Solid Rod for TIG (GTAW).
- Finish: Centerless ground or bright drawn for extreme wire cleanliness.
AWS A5.9 ER219 - Chemical Composition and Mechanical Properties
AWS Chemical Composition Requirements (%)
| C max | Mn | Si max | P max | S max | Cr | Ni | N | Cu max |
|---|---|---|---|---|---|---|---|---|
| 0.06 | 8.0 – 10.0 | 1.00 | 0.03 | 0.03 | 19.0 – 21.5 | 5.5 – 7.5 | 0.15 – 0.40 | 0.75 |
Deposited Chemical Composition % (Typical Results)
| C | Mn | Si | Cr | Ni | N | P | S |
|---|---|---|---|---|---|---|---|
| 0.035 | 9.15 | 0.55 | 20.40 | 6.60 | 0.28 | 0.012 | 0.008 |
Mechanical Properties (Room Temp) of Undiluted Weld Metal (Typical)
| Yield Strength (psi) | Tensile Strength (psi) | Elongation % | Hardness (typical) |
|---|---|---|---|
| 92,000 | 118,000 | 32% | 230 HB |
Properties are typical for as-welded conditions using 100% Argon. ER219 retains significant toughness at -196°C.
Welding Parameters, Diameter Range, and Packaging Options
Our ER219 TIG Rod is produced with strict diameter tolerances for automatic or manual TIG applications. We recommend clean gas shielding to prevent nitrogen loss or contamination in the weld pool.
Recommended Welding Parameters (GTAW - Tig Process)
| Wire Diameter (mm) | Amps (DCSP) | Volts (V) | Shielding Gas | Gas Flow (CFH) |
|---|---|---|---|---|
| 1.6mm (1/16") | 70-110 | 12-14 | Argon 100% | 20-25 |
| 2.4mm (3/32") | 120-180 | 14-18 | Argon 100% | 25-30 |
| 3.2mm (1/8") | 170-240 | 17-21 | Argon 100% | 30-35 |
Note: For heavy sections, pre-heating is not required, but interpass temperatures should be controlled to below 150°C to maintain nitrogen solubility.
Standard Diameters & Export Packaging (TIG Rods)
| Diameter (mm) | Diameter (in) | Length (mm) | Packaging (kg) | Marking |
|---|---|---|---|---|
| 1.2 mm | .045 | 1000 | 5 kg (Tube) | AWS ER219 Embossed |
| 1.6 mm | 1/16 | 1000 | 5 kg (Tube) | AWS ER219 Embossed |
| 2.0 mm | 5/64 | 1000 | 5 kg (Tube) | AWS ER219 Embossed |
| 2.4 mm | 3/32 | 1000 | 5 kg (Tube) | AWS ER219 Embossed |
| 3.2 mm | 1/8 | 1000 | 5 kg (Tube) | AWS ER219 Embossed |
| 4.0 mm | 5/32 | 1000 | 5 kg (Tube) | AWS ER219 Embossed |
Each 5 kg tube is secured in moisture-resistant master cartons. Custom lengths up to 1200mm are available on request.
Primary Applications for DIPTIINOX® ER219 TIG Rod
The **ER219** TIG rod is the primary choice for mission-critical engineering where strength and reliability cannot be compromised:
- Aerospace & Defense: Fabrication of aircraft hydraulic lines, engine mounts, and structural components using Nitronic 40.
- Marine Hardware: High-strength fasteners, rigging, and pump shafts exposed to aggressive saltwater environments.
- Cryogenic Engineering: Construction of storage vessels and valves for liquid gases where high impact strength at -196°C is vital.
- High-Pressure Equipment: Chemical reactors and piping requiring higher yield strength than standard austenitic grades.
- Pollution Control: Scrubbers and exhaust systems dealing with high-temperature oxidation and corrosive condensate.
Our Global Reach: Serving Countries Worldwide
DIPTI Metal Industries is a truly global exporter, proudly supplying to a vast network of clients across every continent. Our extensive logistics capabilities ensure reliable and on-time delivery to major industrial hubs and ports around the world.
- India: Mumbai, Delhi, Chennai, Kolkata, Bangalore, Hyderabad
- UAE: Dubai, Abu Dhabi, Sharjah, Jebel Ali
- Saudi Arabia: Riyadh, Jeddah, Dammam, Jubail
- Qatar: Doha, Ras Laffan
- Oman: Muscat, Sohar, Salalah
- Kuwait: Kuwait City, Ahmadi
- Bahrain: Manama, Sitra
- Iraq: Baghdad, Basra, Erbil
- Iran: Tehran, Bandar Abbas, Isfahan
- Singapore: Singapore City
- Malaysia: Kuala Lumpur, Port Klang, Johor Bahru
- Indonesia: Jakarta, Surabaya, Balikpapan
- Thailand: Bangkok, Rayong, Laem Chabang
- Vietnam: Ho Chi Minh City, Hanoi, Haiphong
- Philippines: Manila, Cebu, Davao
- China: Shanghai, Beijing, Guangzhou, Tianjin, Qingdao
- Japan: Tokyo, Osaka, Nagoya, Yokohama
- South Korea: Seoul, Busan, Ulsan, Incheon
- Bangladesh: Dhaka, Chittagong
- Sri Lanka: Colombo, Kandy
- Myanmar: Yangon, Mandalay
- Kazakhstan: Nur-Sultan, Almaty, Atyrau
- Uzbekistan: Tashkent, Samarkand
- Turkmenistan: Ashgabat, Turkmenbashi
- Azerbaijan: Baku, Ganja
- Jordan: Amman, Aqaba
- Lebanon: Beirut, Tripoli
- Syria: Damascus, Aleppo (subject to trade regulations)
- Yemen: Sana'a, Aden (subject to trade regulations)
- Mongolia: Ulaanbaatar
- Nepal: Kathmandu
- Cambodia: Phnom Penh
- Laos: Vientiane
- Brunei: Bandar Seri Begawan
- Taiwan: Taipei, Kaohsiung
- Germany: Frankfurt, Hamburg, Munich, Düsseldorf, Berlin
- United Kingdom: London, Aberdeen, Manchester, Glasgow, Liverpool
- Netherlands: Rotterdam, Amsterdam, The Hague
- France: Paris, Marseille, Lyon, Le Havre, Bordeaux
- Italy: Milan, Rome, Genoa, Venice, Naples
- Spain: Madrid, Barcelona, Valencia, Bilbao
- Russia: Moscow, Saint Petersburg, Kazan, Novorossiysk
- Poland: Warsaw, Krakow, Gdansk
- Belgium: Antwerp, Brussels, Ghent
- Sweden: Stockholm, Gothenburg, Malmö
- Norway: Oslo, Bergen, Stavanger, Trondheim
- Finland: Helsinki, Tampere, Turku
- Denmark: Copenhagen, Aarhus, Odense
- Portugal: Lisbon, Porto, Sines
- Greece: Athens, Thessaloniki, Patras
- Turkey: Istanbul, Ankara, Izmir
- Switzerland: Zurich, Geneva, Basel
- Austria: Vienna, Salzburg, Linz
- Ireland: Dublin, Cork
- Czech Republic: Prague, Brno
- Romania: Bucharest, Constanta
- Ukraine: Kyiv, Odesa (subject to current events)
- Hungary: Budapest, Debrecen
- Croatia: Zagreb, Split
- Serbia: Belgrade, Novi Sad
- Bulgaria: Sofia, Varna
- Slovakia: Bratislava, Kosice
- Lithuania: Vilnius, Kaunas
- Latvia: Riga, Liepāja
- Estonia: Tallinn, Tartu
- Slovenia: Ljubljana, Maribor
- Cyprus: Nicosia, Limassol
- Malta: Valletta, Birkirkara
- Iceland: Reykjavik
- Luxembourg: Luxembourg City
- Belarus: Minsk, Gomel (subject to trade regulations)
- Bosnia and Herzegovina: Sarajevo
- North Macedonia: Skopje
- Albania: Tirana, Durres
- Moldova: Chisinau
- Montenegro: Podgorica
- Kosovo: Pristina
- USA: Houston, Los Angeles, New York, Chicago, New Orleans, Philadelphia
- Canada: Calgary, Edmonton, Vancouver, Toronto, Montreal, Halifax
- Mexico: Mexico City, Monterrey, Guadalajara, Veracruz, Ciudad del Carmen
- Panama: Panama City, Colón
- Trinidad & Tobago: Port of Spain, San Fernando
- Costa Rica: San José, Puerto Limón
- Guatemala: Guatemala City, Puerto Quetzal
- Honduras: Tegucigalpa, Puerto Cortés
- Nicaragua: Managua, Corinto
- El Salvador: San Salvador, Acajutla
- Jamaica: Kingston, Montego Bay
- Dominican Republic: Santo Domingo, Santiago
- Cuba: Havana, Santiago de Cuba (subject to trade regulations)
- Bahamas: Nassau, Freeport
- Barbados: Bridgetown
- Puerto Rico: San Juan
- Belize: Belize City
- Brazil: São Paulo, Rio de Janeiro, Salvador, Curitiba, Santos
- Argentina: Buenos Aires, Cordoba, Rosario, Bahia Blanca
- Chile: Santiago, Valparaíso, Concepción, Antofagasta
- Colombia: Bogotá, Medellín, Cartagena, Barranquilla
- Peru: Lima, Callao, Arequipa, Trujillo
- Venezuela: Caracas, Maracaibo, Puerto La Cruz (subject to trade regulations)
- Ecuador: Quito, Guayaquil, Manta
- Bolivia: La Paz, Santa Cruz, Cochabamba
- Uruguay: Montevideo, Salto
- Paraguay: Asunción, Ciudad del Este
- Guyana: Georgetown
- Suriname: Paramaribo
- French Guiana: Cayenne
- South Africa: Johannesburg, Durban, Cape Town, Sasolburg
- Nigeria: Lagos, Port Harcourt, Abuja, Kano
- Egypt: Cairo, Alexandria, Port Said, Suez
- Algeria: Algiers, Oran, Skikda
- Morocco: Casablanca, Rabat, Tangier
- Angola: Luanda, Lobito
- Kenya: Nairobi, Mombasa
- Tanzania: Dar es Salaam, Mwanza
- Ghana: Accra, Tema, Kumasi
- Mozambique: Maputo, Beira
- Cameroon: Douala, Yaoundé
- Libya: Tripoli, Benghazi (subject to current events)
- Tunisia: Tunis, Sfax
- Ethiopia: Addis Ababa, Dire Dawa
- Côte d'Ivoire: Abidjan
- Senegal: Dakar
- Zambia: Lusaka, Ndola
- Zimbabwe: Harare, Bulawayo
- DR Congo: Kinshasa, Lubumbashi
- Sudan: Khartoum, Port Sudan (subject to current events)
- Uganda: Kampala, Entebbe
- Gabon: Libreville, Port-Gentil
- Mauritius: Port Louis
- Reunion: Saint-Denis
- Djibouti: Djibouti City
- Eritrea: Asmara, Massawa
- Somalia: Mogadishu (subject to current events)
- Australia: Sydney, Melbourne, Perth, Brisbane, Adelaide, Darwin
- New Zealand: Auckland, Wellington, Christchurch
- Papua New Guinea: Port Moresby, Lae
- Fiji: Suva, Nadi
- New Caledonia: Nouméa
- Solomon Islands: Honiara
- Vanuatu: Port Vila
- Samoa: Apia
- Tonga: Nukuʻalofa
- Kiribati: South Tarawa
- Micronesia: Palikir
- Marshall Islands: Majuro
- Palau: Ngerulmud
- Tuvalu: Funafuti
- Nauru: Yaren
Get a Quote Today for Your ER219 TIG Rod Requirements!
Searching for a reliable source to buy ER219 TIG Rod for aerospace or marine hydraulic projects? Contact Dipti Metal Industries, the biggest manufacturer and ER219 TIG Rod Exporter in Mumbai, India. Our technical team is ready to provide a custom, competitive quote for your specialized high-strength welding needs.
Price guidance (non-binding): USD 12.00–85.00 per kg depending on quantity, length, and certification requirements. All prices are calculated on an individual quotation basis.
ER219 TIG Rod — Frequently Asked Questions
ER219 is the direct filler metal equivalent for Nitronic 40, an austenitic stainless steel alloy composed of 21% Chromium, 6% Nickel, and 9% Manganese. It is specifically formulated to provide high strength and weld integrity in high-stress environments.
ER219 provides approximately double the yield strength of standard 308L or 316L filler metals. While 308L is suitable for general-purpose 304 welding, ER219 is used where mechanical performance, cryogenic toughness, and resistance to oxidation at elevated temperatures are mission-critical.
Yes, ER219 is an industry standard in aerospace for welding high-pressure hydraulic tubing and engine exhaust components. Its ability to maintain high strength and corrosion resistance at a lower overall weight makes it ideal for flight systems.
For manual TIG (GTAW) welding with ER219, 100% Argon is the standard shielding gas. In some automated aerospace applications, specialized Argon/Helium or Argon/Nitrogen mixes may be used to control heat input and ensure nitrogen levels in the weld deposit remain optimal.
Contact Dipti Metal Industries, Your Global ER219 TIG Rod Manufacturer, Exporter, and Supplier in India
Specialized in high-nickel and nitrogen-strengthened alloys. We provide custom tagging, export-grade packaging, and full 3.1 certification for all aerospace and defense orders.